How Does Vehicle Tracking System And Fleet Management Work Together Inside Production Unit?

In the world of manufacturing, time is money, and efficiency is the key. The pressure is on to produce quality products, meet tight deadlines, and stay ahead of the competition. To achieve this, businesses need to optimise their operations and find ways to reduce costs. This is where a Vehicle Tracking System and a Fleet Management come in, working together inside production units to revolutionise the way businesses operate.

Did you know that the logistics industry in India is expected to grow by 10.5% between 2020-2025? That’s where this dynamic duo comes in keeping up with demand and enhancing operations to maximise productivity. 

In this article, we’ll dive deeper into the details of how these two systems work together and explore real-world examples of their success in the Indian market. Get ready to streamline your operations and take your business to the next level.

Vehicle Tracking System
Vehicle Tracking System

Vehicle Tracking System – What Is It and How Does It Work?

A vehicle tracking system is a technology that enables the monitoring and management of vehicles using GPS technology. It tracks the location, speed, and other vital data of a vehicle in real-time. This technology allows businesses to keep track of their vehicles and optimise their usage, reducing fuel costs and increasing productivity.

To track a vehicle, a GPS device is installed in the vehicle, which sends real-time data to a central server via cellular or satellite networks. The data is then analysed, and the information is made available to the fleet managers through a user-friendly interface.

Fleet Management – What Is It and How Does It Work?

Fleet management is the process of managing a company’s vehicles to ensure their safe and efficient operation. It involves tracking and analysing the data collected from the vehicles to improve fleet performance, reduce costs, and ensure compliance with regulations.

Fleet management software helps businesses streamline their operations by providing a centralised platform to monitor and manage all aspects of their fleet. This includes tracking vehicle maintenance, driver behaviour, fuel consumption, and more.

Fleet management software works in conjunction with a vehicle tracking system by using the data collected from the GPS device to provide insights into vehicle usage, driver behaviour, and fuel consumption. The software uses this information to optimise the fleet’s performance and reduce costs.

Maximising Efficiency: How Vehicle Tracking and Fleet Management Work in Harmony 

In a manufacturing unit, vehicle tracking systems and fleet management software work together to optimise vehicle usage and reduce operational costs. This unified system involves several steps that work in conjunction to ensure efficient and effective management of a company’s vehicle fleet, which are as follows:

  1. Installation of Vehicle Tracking System

The first step is to install a vehicle tracking system in each vehicle. The process of installation involves fitting GPS devices in each vehicle in the fleet. These devices are used to track the vehicle’s location, speed, and other parameters in real-time.

The installation process may vary depending on the type of tracking system and the vehicles in the fleet. Some systems may require the devices to be wired into the vehicle’s electrical system, while others may use plug-and-play devices that can be easily connected to the vehicle’s OBD-II port.

  1. Data Collection

Once the tracking devices are installed, the vehicle tracking systems use a combination of GPS and cellular networks to collect data on the location, speed, and fuel consumption of the vehicles. The data is then transmitted to the fleet management software, which analyses the data to identify areas for improvement. 

For instance, a manufacturing company might use vehicle tracking systems to collect data on fuel consumption and idling time to identify ways to reduce fuel costs.

Renowned as India’s leading automotive companies, Mahindra & Mahindra, implemented a vehicle tracking system to track their fleet of over 5,000 vehicles. The system helped the company reduce fuel consumption by 12% and increase vehicle utilisation by 20%.

  1. Data Processing

Once the data is collected, the fleet management software processes the data to provide insights on vehicle usage, driver behaviour, and fuel consumption. The software can identify patterns and trends in the data to help improve fleet operations. For example, if a company notices that one of its drivers is consistently exceeding the speed limit, it can take corrective action to improve driver behaviour.

Tata Motors, one of India’s largest commercial vehicle manufacturers, implemented a fleet management system to improve operational efficiency. The system helped the company reduce fuel consumption by 10-15% and improve on-time delivery by 30%.

  1. Route Optimization

The fleet management software can optimise the routes for the vehicles based on the data received from the vehicle tracking system. By identifying the shortest and safest routes, the software can help to reduce fuel consumption and improve delivery times. 

For example, a manufacturing company might use route optimization to identify the best routes for delivering raw materials to their production facility.

The logistics arm of Indian conglomerate, Reliance Industries, implemented a fleet management system to optimise their route planning. The system helped the company reduce fuel consumption by 7-8% and increase the number of trips per vehicle by 10%.

  1. Maintenance Scheduling

The fleet management software can help to schedule maintenance for the vehicles based on the data received from the vehicle tracking system. By identifying when a vehicle requires maintenance, the software can schedule it accordingly, reducing breakdowns and increasing the lifespan of the vehicles. 

For example, a manufacturing company might use the software to schedule regular maintenance for its vehicles to ensure that they are in good condition.

Indian steel manufacturer, Tata Steel, implemented a fleet management system to improve the maintenance of their fleet of trucks. The system helped the company reduce downtime by 50% and increase the lifespan of their vehicles by up to 20%.

  1. Real-time Monitoring

Vehicle tracking systems and fleet management software work together to provide real-time monitoring of the vehicles. This helps to ensure that the vehicles are being used efficiently and effectively. If any issues are detected, corrective actions can be taken immediately to prevent any delays or disruptions in the production process.

Indian logistics company, Blue Dart, implemented a fleet management system to improve the real-time monitoring of their vehicles. The system helped the company reduce transit time by 50% and improve delivery accuracy by 99.5%.

Overall, the integration of vehicle tracking systems and fleet management software can provide significant benefits for manufacturing companies. By optimising routes, reducing fuel consumption, improving delivery times, and increasing vehicle lifespan, companies can reduce costs, improve efficiency, and provide better customer service.

FAQ: Vehicle Tracking System

Are there any specific regulations that manufacturing units need to follow while implementing vehicle tracking systems and fleet management?

While there are no specific regulations regarding the implementation of these technologies, companies need to ensure that they comply with data privacy and security regulations to protect the information collected through the system.

Can a vehicle tracking system reduce insurance costs for businesses?

Yes, a vehicle tracking system can help reduce insurance costs for businesses by providing real-time data on vehicle location and usage, which can help reduce the risk of theft and accidents.

What challenges can a business face in implementing a vehicle tracking system and fleet management software?

Implementing a vehicle tracking system and fleet management software can come with challenges such as high initial costs, employee resistance to change, technical difficulties in installation, and the need for adequate employee training.

Can a vehicle tracking system be installed in any type of vehicle?

Yes, a vehicle tracking system can be installed in any type of vehicle, provided it has a power source. The installation process may vary depending on the type of tracking system and the vehicles in the fleet.

Conclusion 

To sum up, the integration of a vehicle tracking system and fleet management is the ultimate power couple for production units! With real-time tracking, improved safety, and reduced costs, this partnership is a match made in heaven. However, this dynamic duo can come with some challenges, such as installation and data management.

But fear not, fleet managers! Our product, TITO system is here to save the day! This heavy vehicle tracking system uses cutting-edge RFID technology to track your trucks and other heavy vehicles in real-time. 

With TITO, you can optimise your routes, boost safety, and cut costs – all while staying compliant with regulatory requirements!

So, if you want to revolutionise your production unit, give TITO a spin! Scaling operations as a result-driven RFID based vehicle tracking system, our product TITO is the perfect partner for your fleet management.